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Bellow Seal Safety Valve
Bellow Seal Safety Valve
Technical Summary
Nominal Size: ½” to 8”
Pressure Class: Class 150 to Class 2500
Temperature Range: -29°C to 538°C
Design Standards: API 526, ASME Section VIII, ASME B16.34
Face to Face: As per manufacturer standard
Set Pressure Range: As per system requirement
End Connections: Flanged / Butt Weld
Construction and Materials
Body and Pressure Retaining Parts
- ASTM A216 WCB
- ASTM A351 CF8M
- ASTM A217 WC6
- ASTM A217 WC9
- ASTM A182 F316
Internal Components
- Disc: ASTM A182 F316 / Hard faced (Stellite)
- Seat: Stainless Steel / Stellite faced
- Stem: ASTM A182 F316
- Bellows: Stainless Steel (SS316 / SS321 / Inconel on request)
Sealing System
- Bellows Seal: Multi-layer metallic bellows providing leak-tight isolation of process fluid from spring chamber
- Gasket: Spiral wound gasket with graphite filler
Functional Design
Bellow Seal Safety Valve is designed to provide reliable overpressure protection while ensuring zero leakage of process media into the spring chamber. The metallic bellows isolates the bonnet assembly from the process fluid, preventing corrosion, contamination, and fugitive emissions.
When system pressure exceeds the set limit, the valve lifts automatically to discharge excess pressure. Once normal conditions are restored, the valve reseats to maintain system integrity. The bellows design enhances safety in applications involving hazardous, toxic, or high-purity media.
Material and Grade
Standard Materials
| Component | Material | Grade | Typical Application |
|---|---|---|---|
| Body | Carbon Steel | ASTM A216 WCB | General steam and utility services |
| Body | Stainless Steel | ASTM A351 CF8M | Corrosive and chemical media |
| Body | Alloy Steel | ASTM A217 WC6 / WC9 | High temperature steam service |
| Disc & Seat | Stainless Steel with Stellite overlay | ASTM A182 F316 | Wear resistance and tight shut-off |
| Bellows | Stainless Steel | SS316 / SS321 | Isolation and emission control |
Extended Materials (On Request)
- Hastelloy C276 for aggressive chemical service
- Inconel 625 / 718 for high temperature and pressure applications
- Duplex Stainless Steel (F51) for chloride environments
Additional Information
| Valve Type | Bellow Seal Safety Valve |
|---|---|
| Pressure Function | Overpressure protection |
| Operation | Spring loaded safety valve |
| Bellows Design | Metallic bellows for bonnet isolation |
| Leakage Control | Designed to minimize fugitive emissions |
| Installation | Vertical installation required |
| Service Media | Steam, gas, vapour, hazardous fluids |
End Connections
- Flanged as per ASME B16.5
- Butt weld as per ASME B16.25
Applications
- Oil and gas industry: pressure relief in hydrocarbon systems where emission control is critical
- Chemical processing: handling of toxic and corrosive fluids requiring zero leakage to atmosphere
- Power generation: steam safety applications where spring protection and long service life are required
- Refining and petrochemical industry: relief systems in high temperature and hazardous service lines
- Pulp and paper industry: steam pressure protection in high temperature operations
- Gas processing plants: overpressure protection with containment of volatile gases



